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Chuck jaw - List of Manufacturers, Suppliers, Companies and Products

Chuck jaw Product List

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One 'Toku Tokuchakku' can change nails in just 10 seconds! Installation video available!

One 'Toku Tokuchakku' can change nails in just 10 seconds! Installation video available!

Are you wasting time on changing Chuck's claws? We will shorten the setup time! No need for reformation of claws after replacement, guaranteeing a runout accuracy of '10μ'!

The "Toku・Toku Chuck" is a chuck that combines the APS chuck and APS Quick Jaws(R), suitable for small-batch, high-variety repetitive production. Jaw replacement takes 10 seconds for 3 jaws, and re-shaping is "unnecessary," with no chips accumulating. We solve the problems faced in production sites. Setup time (jaw replacement and re-shaping) has been dramatically reduced, and the more you use it, the more "benefits" you gain. 【Features】 ■ APS Chuck - No re-shaping of raw jaws is required after replacement - Existing jaws (horizontal serration) can also be used ■ APS Quick Jaws(R) - Quick jaw replacement time is 10 seconds per location, 30 seconds for 3 locations - Easy jaw removal and attachment for anyone - The flat structure of the jaw surface prevents chip accumulation ★ An article on "N-Taps Production-II" will be featured in the January issue of "Tool Engineer," released on December 28, 2018. Please take a look. ◎ For more details, please refer to the PDF document or feel free to contact us.

  • Chuck

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[Chuck Introduction Case Study] Company H

[Chuck Introduction Case Study] Company H

Reliable nail reproduction accuracy that anyone can achieve! Case study of Synthetic's chuck introduction.

We would like to introduce a case study of Company H, which has implemented our "chuck." This company, engaged in the manufacturing and sales of construction materials, had adopted "parent-child claws" to reduce setup time. However, the claw reproduction accuracy was unstable, leading to time-consuming adjustments and reliance on specific individuals for setup. After introducing our "chuck," which is a product that anyone can use regardless of skill level, the setup process became easy, allowing production to proceed without worrying about runout accuracy. [Case Study] ■ Industry - Manufacturing and sales of construction materials ■ Purpose of Implementation - Reliable "claw reproduction accuracy" that "anyone can achieve" - Improvement of production downtime *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck

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Significantly reduce lathe setup time and improve productivity! Quick claw introduction case studies.

Significantly reduce lathe setup time and improve productivity! Quick claw introduction case studies.

Significantly reduce lathe setup time and increase productivity! Introducing a case study on Quick Clamps!

This document is a collection of case studies summarizing the implementation of "Quick Claws" by Synthatec Co., Ltd. It includes examples of how the APS hydraulic chuck combined with APS standard claws reduced production downtime with reliable "claw reproduction accuracy" that "anyone can achieve," as well as cases where the APS hydraulic chuck combined with APS quick claws shortened setup time by eliminating the need for claw remolding and reducing air blow time. This significantly shortens setup time for lathes and increases productivity. [Featured Cases] ■ Company H (Tokyo): Manufacturer and seller of construction materials ■ Company E (Ibaraki): Processing of agricultural machinery parts *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck
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  • Metal bearings

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Quick jaw replacement for lathe chucks in 10 seconds - APS Quick Jaw (R)

Quick jaw replacement for lathe chucks in 10 seconds - APS Quick Jaw (R)

Are you struggling with setup times and decreased production efficiency during machining? Our APS Quick Clamps contribute to streamlining production! Video streaming now available!

Are you facing any of these issues while using cutting machines? "The chips are getting stuck in the jaws, and the time spent cleaning is reducing production efficiency..." "There are too many bolts when attaching and detaching the jaws, leading to longer setup times..." "I have to tighten the jaws with strong force using a hammer or pipe during replacement..." We offer solutions such as the "APS Quick Jaw®," which can be easily replaced by anyone, as well as the "APS Hydraulic Chuck" and "Chip Covers for Chucks." *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck
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[Case Study - 06] Manufacturing and Sales of Mold Components

[Case Study - 06] Manufacturing and Sales of Mold Components

Improving flexible use and setup time through the mutual utilization of the L-side and R-side claws of the opposing spindle multi-tasking machine!

We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." A certain company engaged in the manufacturing and sales of mold parts consulted us about their low productivity due to the high frequency of jaw exchanges and jaw shaping required for diverse, varied, and small-lot repeated production. In response, we proposed the installation of two APS 10-inch chucks, 20 sets of APS standard jaws, and 20 sets of quick jaws. This setup allows for simultaneous use of the quick jaws on both sides, enabling a flexible response to diverse, varied, and short delivery times. [Overview] ■ Issues - Low productivity due to the high frequency of jaw exchanges and jaw shaping required for diverse, varied, and small-lot repeated production. ■ Solution - Introduction of two APS 10-inch chucks, 20 sets of APS standard jaws, and 20 sets of quick jaws. *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck
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  • Other machine elements

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[Case Study - 07] Diesel Engine Parts

[Case Study - 07] Diesel Engine Parts

Automation and stable production of 100,000 units per month. Introducing examples of improvements in setup time!

We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." A certain company engaged in the machining of diesel engine parts consulted us, stating that their regular hydraulic chuck was causing the jaw center to lift during chucking, leading to end face runout issues. In response, we proposed the APX08-inch chuck (2 units) and APX raw jaws (10 sets). The chuck, which does not have T-nuts, offers high rigidity, ensuring end face runout within 5 microns, and eliminates the need for reshaping after raw jaw replacement. 【Overview】 ■ Issues - Monthly production of 100,000 heat-resistant alloy (difficult-to-machine material) parts with a quality assurance of 5 microns end face runout. - Easy setup changes that anyone can perform (jaw replacement, jaw shaping). ■ Solution - Introduction of APX08-inch chuck (2 units) and APX raw jaws (10 sets). *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck
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[Processing Example] Chuck Jaw Resin Processing

[Processing Example] Chuck Jaw Resin Processing

We can handle the production of various parts starting from just one piece! Here are examples of chuck jaws processed by machining centers and lathes.

Here are some examples of chuck claw processing. At Antak Co., Ltd., we manage a wide range of processes comprehensively and promise to reduce total costs. In the processing department, we handle various parts from single items. We strive to meet our customers' processing requests and maximize cost efficiency. 【Example】 ■ Processing Category: Resin Processing ■ Product Name: Chuck Claw ■ Processing Details: MC Processing, Lathe Processing ■ Material: Duracon ■ Surface Treatment: - ■ Heat Treatment: - *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Transforming 'Preparation Time' into Added Value: 'Smart Preparation'

Transforming 'Preparation Time' into Added Value: 'Smart Preparation'

Promoting 'setup that doesn't stop production' to support high-efficiency production of expensive NC lathes and multi-tasking lathes!

This is a three-piece set consisting of the APS hydraulic chuck, APS quick jaws (R), and chip cover. We would like to introduce a proposal that transforms "setup time" into added value through the "Smart Setup Set." This product is a savior for lathes and multi-tasking machines, turning setup time into added value. The jaw replacement for the lathe chuck can be completed in just 10 seconds per piece. It contributes to reducing setup time for lathe processing and expanding production time. 【Features】 ■ Reduction of setup time ■ Expansion of production time ■ Jaw replacement for lathe chuck in just 10 seconds per piece ■ Increased productivity *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck

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Is your chuck a Quick Chuck with Quick Nail (R)?

Is your chuck a Quick Chuck with Quick Nail (R)?

[Installation video available] Installation and removal can be easily done by anyone with just one wrench! Reduces setup time by half. No mounting holes, and it’s less likely to accumulate chips!

This is an introduction to our "Quick Claw (R)". No experience or skills are required, and anyone can easily attach and detach it with a quick claw exchange. The top surface of the claw is flat, preventing chip accumulation. Additionally, chips flow off with cutting oil. There is no need for large tightening force using hammers or pipes. It is compatible with your existing chuck. (We are gradually expanding the range of compatible chucks.) 【Features】 ■ Significant reduction in claw exchange time ■ Chip-free ■ Flat top surface prevents chip accumulation ■ Easy to use ■ Low cost *For more details, please refer to the related link page or feel free to contact us.

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[Case Study - 01] Manufacturing of Transportation Equipment Parts

[Case Study - 01] Manufacturing of Transportation Equipment Parts

Improvement of downtime through automated setup for multi-machine production, robotization, etc. in engineering segmentation!

We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." Conventional hydraulic chucks have poor reproducibility after jaw replacement, leading to runout. This results in low productivity as machining of the jaws must be performed each time, causing production to halt during setup. To address this, we introduced 9 units of the APS 10-inch chuck and 20 sets of APS raw jaws. This eliminated the need for machining after jaw replacement, allowing us to standardize variations caused by setup work. [Overview] ■ Issues - High frequency of jaw replacement and machining due to diverse, low-volume production leads to low productivity. - Production halts during setup. ■ Solution - Introduced 9 units of APS 10-inch chuck and 20 sets of APS raw jaws. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study - 02] Construction Material Manufacturing

[Case Study - 02] Construction Material Manufacturing

Introducing a case aimed at improving production downtime through setup for small-lot production of multiple varieties!

We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." To reduce setup time, we adopted "parent-child jaws," but there were issues such as the time-consuming adjustments for centering due to unstable reproducibility. Therefore, we introduced APS 8-inch chucks (3 units) and APS raw jaws (200 sets). Now, setup work can be done by anyone, and once formed, the reproducibility is high, which has reduced the wear on the jaws. 【Overview】 ■Issues - Setup was limited to specific individuals. - We felt there were limits to reducing setup time with parent-child jaws. ■Solution - Introduced APS 8-inch chucks (3 units) and APS raw jaws (200 sets). *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck
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[Case Study - 03] Mold Parts, Manufacturing, Sales

[Case Study - 03] Mold Parts, Manufacturing, Sales

Experience reduced setup time and expanded production time! Production equipment focused on the setup of NC lathes.

We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." A company engaged in the repetitive production and sale of mold parts was considering production equipment that emphasizes setup for NC lathes and introduced three APS 10-inch chucks and 20 sets of APS standard jaws. By reusing the jaws of conventional chucks, waste was eliminated, and in repetitive operations, they experienced reduced setup time and increased production time for small lots. [Overview] ■ Issues - Considering production equipment with good setup characteristics from the initial processing ■ Solution - Introduced three APS 10-inch chucks and 20 sets of APS standard jaws *For more details, please refer to the PDF materials or feel free to contact us.

  • Chuck
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[Case Study-04] Agricultural Machinery Parts Manufacturing

[Case Study-04] Agricultural Machinery Parts Manufacturing

Preparation work made possible for anyone! A case study aimed at addressing labor shortages and enhancing production capacity.

We would like to introduce a case study of problem-solving using our "APS Chuck and APS Quick Jaws." In a certain company that produces agricultural machinery parts with repeated production and daily deliveries, there was an issue of decreased operating rates due to an increase in setup times resulting from reduced lot sizes. In response, we proposed an APS 8-inch chuck (1 unit) and APS standard jaws (10 sets). Additionally, for newly arising issues such as chip accumulation in the center of the chuck, we have introduced an APS 10-inch chuck (1 unit), APS quick jaws (2 sets), and a chip cover (PAT). [Overview] ■ Issues - Decreased operating rates due to increased setup times from reduced lot sizes - Decreased sales due to reduced productivity and operating rates - Decreased productivity due to setups occurring more than 2-3 times a week *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study - 05] Overseas Production of Pneumatic Equipment Manufacturer

[Case Study - 05] Overseas Production of Pneumatic Equipment Manufacturer

Enabling small-batch production of various types! We propose setup for NC lathes (jaw replacement, shaping process) that anyone can do.

We would like to introduce a case study of problem-solving using our 'APS Chuck and APS Quick Jaws'. We received an inquiry from a pneumatic equipment manufacturer with production facilities in 30 countries and regions regarding the setup of NC lathes (jaw replacement, forming processing) that anyone can perform. As a solution, we proposed the 2-way clamping APS Chuck and APS raw jaws. This made it possible for anyone to replace the jaws, enabling small-batch production of various types. 【Overview】 ■ Issues - Difficulty in securing skilled workers due to overseas production - The setup of NC lathes (jaw replacement, forming processing) is the responsibility of specific individuals ■ Solution - Introduction of the 2-way clamping APS Chuck and APS raw jaws *For more details, please refer to the PDF document or feel free to contact us.

  • Chuck
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[Improvement Case of Chocolate Stop] Solving the increase in work hours for replacing chuck claws and the decrease in operating rate.

[Improvement Case of Chocolate Stop] Solving the increase in work hours for replacing chuck claws and the decrease in operating rate.

By using highly wear-resistant materials for the meat serving components, we have achieved approximately four times the lifespan! Compared to when the chuck claws are newly manufactured, production costs have been reduced by 40%.

Here is an example of a proposal for reusing chucks through laser cladding. The chuck jaws wore out in two months, leading to frequent downtime. This resulted in increased replacement labor and decreased operating rates, creating problems. Additionally, due to the high cost of the parts needed to create new jaws, production costs became high, making it difficult to implement improvements. By using a wear-resistant material for the cladding, we extended the lifespan, reduced maintenance costs, and increased operating rates. [Case Overview] ■ Challenges - Reduction in replacement labor through extended lifespan and increased operating rates - Reduction in running costs ■ Key Points - Laser cladding allows for high functionality only in the used areas, making it cost-effective - Near-net shape cladding reduces post-processing costs *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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